Second life sector still needs to meet performance, pricing and safety challenges

October 8, 2025
LinkedIn
Twitter
Reddit
Facebook
Email

Repurposing EV battery packs and modules into BESS obviously has environmental benefits, but challenges around pricing, performance and safety remain, panellists at an industry event in London said last week.

The topic of putting EV batteries into stationary battery energy storage systems (BESS) was discussed on the ‘Second Life Batteries: Unlocking Value Before Recycling’ panel discussion on Day One of Informa’s EV Infrastructure and Energy Summit in London yesterday (1 October).

The panel was preceded by a case study presentation from Pedro Miguel Ferreira, innovation unit manager for energy group Galp on the learnings from a second life BESS deployed in Madrid.

Ferreira’s colleague Carla Tavares, head of renewables and commercial innovation centre, then said on the panel that there was still a lot that was not known about second life projects.

This article requires Premium SubscriptionBasic (FREE) Subscription

Try Premium for just $1

  • Full premium access for the first month at only $1
  • Converts to an annual rate after 30 days unless cancelled
  • Cancel anytime during the trial period

Premium Benefits

  • Expert industry analysis and interviews
  • Digital access to PV Tech Power journal
  • Exclusive event discounts

Or get the full Premium subscription right away

Or continue reading this article for free

“On the safety side, it raises issues because as an end user we don’t have the knowledge to look inside the batteries that we are reusing. That’s why we count on companies that do the repurposing and packaging,” she said.

“Furthermore, from our experience in deploying second life BESS at scale, it raises a lot of concerns in terms of safety and in terms of how many years I can consider in my Excel spreadsheet when I’m buying second life batteries? We don’t know yet. It could be five, it could be seven, it could be 10. And it makes a lot of difference, especially when we now have price parity between new ones and second life ones.”

The price parity is because the price of new lithium-ion, lithium iron phosphate (LFP) battery modules has fallen sharply over the past 2-3 years, reducing the business case of using second life ones. Second life might still be cheaper at point of sale, but it has extra costs of disassembly, triage, testing and re-assembly that new ones don’t.

See the full original version of this article, with comments from the other panellists, on our sister site EV Infrastructure News (EVIN).

Read Next

Premium
January 28, 2026
Leading BESS owner-operators across Europe discuss the key trends around the financing and deployment of grid-scale projects, with the segment now the driver of continent-wide deployments according to trade body SolarPower Europe.
January 28, 2026
Bigger, longer-duration projects and more sophisticated deal structuring are driving the energy storage industry forward, but a lack of common approaches from transmission system operators (TSOs) remains a challenge.
January 27, 2026
Lenders requirements for contracted revenues for BESS projects in the UK appears to have softened, an executive at investment firm Triple Point said.
January 27, 2026
More BESS news from across Europe, with ContourGlobal and Alpiq striking sizeable deals in Greece and France, Iberdrola putting projects into operation in Spain, and other project news in Germany, Poland, Denmark and Southeast Europe.
Premium
January 22, 2026
Foreign entity of concern (FEOC) restrictions and the scheduled Section 301 tariff increase to 25% on Chinese-origin battery energy storage systems (BESS) went into effect on 1 January 2026.