Batteries replace diesel for jumpstarting Indiana natural gas plants

LinkedIn
Twitter
Reddit
Facebook
Email
FlexGen’s containerised lithium-ion battery storage at the Indiana natural gas power plant. Image: FlexGen.

FlexGen, an energy storage system integrator that counts GE and Caterpillar among its backers, said this week that a lithium-ion battery storage system it was supplied was used by an Indiana utility to black start a 77MW natural gas plant.

Thermal power plants that go offline require black starting and the application is considered an essential service for the grid. While the theory of using batteries to perform this application, akin to “jump starting” a vehicle, was sound, grid-scale battery energy storage systems did not start actively doing so until around 2016, when Energy-Storage.news reported on projects in Germany and later in California that successfully proved the case in real-world settings.

Black start is still done using diesel generators in many places, including at FlexGen’s unnamed “leading Indiana utility” customer. FlexGen deployed a 12MW / 5.4MWh short duration lithium-ion battery storage system which has successfully black started one of two 77MW gas turbines.

As well as being zero emissions resources, FlexGen claims that batteries can perform the application at half the cost of diesel generators, coming online when there is a blackout to repower turbines. FlexGen said its proprietary software, called HybridOS can enable the functionality at any commercially available turbine. While energy storage systems have been used to black start power plants already, FlexGen claims its Indiana system black started a 112MVA generation set-up transformer (GSU), making it the largest black start of its kind of a transformer in the US to date.

This article requires Premium SubscriptionBasic (FREE) Subscription

Try Premium for just $1

  • Full premium access for the first month at only $1
  • Converts to an annual rate after 30 days unless cancelled
  • Cancel anytime during the trial period

Premium Benefits

  • Expert industry analysis and interviews
  • Digital access to PV Tech Power journal
  • Exclusive event discounts

Or get the full Premium subscription right away

Or continue reading this article for free

“FlexGen provides integral capabilities like black start for utility clients’ existing power plant sites through cost-competitive battery storage assets. We look forward to helping Indiana further integrate carbon-free technologies that increase the reliability of the electric system,” FlexGen chief operating officer Alan Grosse said.

FlexGen also in late June broke ground on a new 10MW battery energy storage system (BESS) site in Texas as well as kicking off commissioning of an energy management system (EMS) using HybridOS for an independent power producer (IPP) customer in California. That battery system will do energy time-shifting and voltage and frequency stability applications.

Energy-Storage.news reported in 2018 that the company was building what was at the time the largest storage system at a solar plant in Texas, a 10MW / 42MWh battery system at the 180MW Upton 2 solar project. Perhaps in a sign of how quickly the industry progresses as well as FlexGen itself, the company said this summer that it is in contention to supply a 400MWh BESS in Nevada. In addition to Caterpillar and GE, FlexGen is backed by oil and gas industry venture capital fund Altira.

8 September 2026
Barcelona, Spain
Battery & Energy Storage Tech Europe (BESTE) is Europe’s industrial scaling platform for stationary and industrial battery applications — not EVs. Taking place 8–9 September 2026 at Fira de Barcelona, BESTE brings together utilities, IPPs, energy-intensive industries, data centres, ports, rail, maritime, defence and aerospace OEMs — all deploying or integrating battery storage at scale. Over 100 companies already confirmed — including EDP Renewables, Acciona, Endesa, Naturgy, Neoen, Galp, Basquevolt and Veolia — alongside 40+ expert speakers and international institutional support from BEPA, BVES, LDES and Volta Foundation. Where Europe’s battery & ES ecosystem turns projects into reality.
15 September 2026
San Diego, USA
You can expect to meet and network with all the key industry players again in 2025 from major US asset owners, operators, RTOs and ISOs, optimizers, software and analytics providers, technical consultancies, O&M technology providers and more.

Read Next

July 24, 2026
ESS Tech Inc is deploying sodium-ion BESS in the US with Juniper Energy, while CATL deploys its sodium-ion technology in Eastern Europe with Solarpro.
July 24, 2026
In this news roundup, Grenergy, MaxSolar and Saft, and Amarenco have made significant advancements on BESS projects in Spain, Germany, and France.
Premium
July 23, 2026
BESS has huge potential to be deployed alongside AI data centres, but how are industry players positioning themselves to capture this opportunity?
Premium
July 23, 2026
ESN Premium speaks with Bryen Alperin and Sophie Brkovic of Foss & Company about the tax equity investor’s entrance into microgrids.
July 23, 2026
System integrator and project developer ON.Energy and AI data centre infrastructure developer Crusoe have partnered to deploy 5GW of uninterruptible power supply (UPS) technology across multiple US hyperscale campuses.